I wouldn't say there isn't a worry about money but if somethings going to to the job then I'll buy it!
Depending how hard they are to make I would prefer to have some kind of guarantee on anything I buy for a project of this size.
Looking at cloverleaf sand filter in my catalogue again, it's the kind of price I'm willing to foot the bill of and I work in a LFS so can get cloverleaf stuff at trade, along with the pump I'm planning.
Yes I think I will still go with the sump idea, having the above shown prefilter stages. At the moment I run a similiar set up on my 210g tank, the 2 sponges need to be cleaned at the very least every 2 weeks and after about 4 months of the K1 being under this there's a very small ammount of muck turning the top part a light brown, but as you have probable read on koi sites, you can heavily aerate K1 to move this muck out of the system, which is what i'll be planning in any new systems, like the 10fter.
I'ved never tried putting the poly filter straight after the foams, it's all a matter of how much room for maintenance I have really. I'ved been searching for figures on how much K1 i would of had to use if i just had that for my biological and I was aiming for the 200litre kind of figure which is about 10% of the tanks volume.
a thing FFF mentioned is they weren't sure if the flow rate would be too strong for the sump to deal with effectively. when i said a figure of aboue 48x30x20 they said that would do it but still being unsure on how much media to use and how to build the sump effectively with a prefilter thats still a sensible size to clean.
there is no cannister filter that could keep up my flowrate!
I even thought of using a Bubble bead filter, I have 1 of these running on my pond but I wouldn't fork out for another one of them.
CHeers