Ski,
This
may be worth a read. I was totally surprised and I can link to many more like it, strange - bad batch, mass produced, bad design? Who knows, I know the shaft has been resolved now...
£37 GBP delivered!
There were a number of issues with the first batch that went to America. It seems that Tunze had some issues when converting over to the 110V used in North America. I have not seen similar problems in models produced for the European market. Also, the Nanostreams are the first powerheads that aren't hand made from Tunze, so they will likely suffer a higher fail rate than the full streams, but at a much reduced cost.
I love my modded maxijet. Got the mod from triton aquatics, works like a charm, over 2,000 gph!
Out of interest, how have you measured that flowrate, and what is the wattage of the pump?